Our Production System - Manufacturing Capabilities | PSS Corporation

How We Build Reliable Corrosion Protection: PSS Corporation’s Manufacturing Capabilities

 

 

PSS Corporation is a full-cycle manufacturing company — a seamless integration of processes, technologies, and engineering expertise.
We manufacture cathodic protection equipment built for extreme operating conditions. We tailor solutions to client specifications and adapt quickly to a wide range of project requirements.

R&D and In-House Innovation

Our R&D center holds over 100 patents. We design equipment engineered to operate under high mechanical loads, in chemically aggressive environments, and extreme climates.

For example, our polymer composite anode series:

  • Last 20–30% longer than ferrosilicon alternatives
  • Are environmentally safe — gas-free and non-oxidizing
  • Are strong yet lightweight, allowing for fast transport and tool-free installation

Precision Metalworking

At the core of our operations is an advanced metalworking complex featuring fiber laser cutting (up to 40 mm thickness, 0.1 mm accuracy) and hydraulic presses for forming sheets up to 10 mm.

Polymer Manufacturing

Our molding section uses both vertical and horizontal injection molding machines to produce complex, precision-shaped components — including protective housings, bushings, and structural enclosures.

Sealing and Corrosion Resistance

We apply manual, semi-automatic, and robotic welding depending on the project.
Automated sealant systems protect each housing from dust and moisture — ensuring up to IP68 sealing performance.

Our painting booths are equipped with electrostatic coating and abrasive blasting. As a result, coatings retain adhesion and visual integrity for up to 15 years.

Electronics Production: Reliability in Every Detail

Our surface-mount (SMT) line installs up to 40,000 components per hour. An AOI (automated optical inspection) system detects assembly errors before they happen — ensuring consistent product quality and minimizing defects. We use robotic soldering, selective soldering, and 100% inspection on every circuit board.

Production Culture and Continuous Improvement

We apply Kaizen principles across the entire company.
In 2022–2023 alone, more than 200 improvements were implemented — from automated soldering to optimized logistics. From engineering to logistics, every team contributes to reducing costs, accelerating production, and improving safety.

PSS Manufacturing: A Unified System Delivering Results

PSS production is a coordinated system where engineers, technologists, and researchers work toward a single goal: reliable, long-term corrosion protection. We build each product with precision, durability, and practical performance at the core.

Certificates
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